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Whitford Xylan® coating is a dry film lubricant, designed for use on a number of fasteners and components such as Xylan® coated bolts which help prevent corrosion. The isolation procedure and material properties of the 4-O-methyl-d-glucurono-d-xylan (MGX) from aspen wood were described. Xylan 1331 & P-1391 FDA Acceptable Coating System. Specimens will be examined for cracks after the test. PTFE Coating Process The term "PTFE" as used is intended to embrace both PTFE homopolymers and polymers formed by copolymerising tetrafluoroethylene with other monomers. Xylan® Coatings are a family of fluoropolymer coatings designed for use on various types of OEM components and fasteners to prevent corrosion and increase the life of the product. Based on your thermal spray coating requirements, FST offers a thermal spray system that is designed to your specific needs. It contains additives that increase lubrication and load bearing capability to provide improved efficiency and wear life. Xylan 1000 series fluoropolymer coatings provide a thin resin-bonded layer of dry film lubricant intended to reduce friction and wear, prevent galling, and to provide anti-seize to the frictional surfaces of machined parts. Whitford Quality Approved Coater Xylan 1070 Coated Stud Bolt, Xylan Coated Bolts, PTFE Fluorocarbon Coated A193 B7 Stud Bolt &A194 2H NUTS. Stud and Nut Combinations B7 Studs and 2H Nuts 1. Xylan 1052 is formulated for high pressure, low speed, industrial/mechanical wear applications. Pretreatment: Parts are pretreated to ensure proper adhesion. Most Xylan® coatings contain PTFE or other types of lubricants and are applied in thin films. Dry parts with hot air. e. Testing for salt spray and coating weight will be accomplished at least per lot, once every eight (8) hours or less. bolting torque table 1 - astm a193 and astm a320 grade b8, cl2 stud bolts. Application examples include molding, components which tend to gall, and items that must function after a period of non-use. Whitfords 1424 is an Aqueous based, dry lubricant coating normally used over Zinc / Phosphate or other pretreatment with excellent corrosion resistance properties. Scroll down to see the Xylan® coatings we offer and their individual uses. The coating utilizes a unique dual lubrication system of PTFE and MoS2 and is superior to "moly" greases which wash away and PTFE coatings which "cold flow." Xylan 1014 contains significantly more bonding resin which produces finishes that are harder, more abrasion resistant, glossier, and less porus. Spar Coats & Polymers is acknowledged as a reliable Service Provider, Manufacturer and Supplier of HALAR/ECTFE /PTFE/ PFA / FEP ETFE/PTFE/XYLAN/Teflon Coatings and Linings. Protective Industrial Metal Coatings Services, Download Our Industrial Coatings Brochure. The materials treated by us usually consist of 2 coatings; they are “treated” twice. Xylan 1440 is similiar to 1240 but is availible in a wider selection of colors. Coating Solutions follows a step by step process and monitors each item during the coating process for quality control. This coating is highly effective for food production companies where a non-stick surface is desirable. Xylan® 1070 Coating Xylan® 1070 is a low friction coating with high corrosion resistance to oxidation and high temperatures. PTFE – FLUOROCARBON COATING - Xylan 1014 - Xylan 1052 - Xylan 1070 - Xylan 1424 (Various Colours) CERAMIC FILLED FLUOROCARBON COATING - Xylar 1 or Xylar 2 . It contains additives which provide exceptional corrosion protection, compared to Xylan 1010 it offers 40% additonal salt spray protection. PTFE is short for Polytetrafluoroethylene, a chemical applied to common bolting materials (such as B7 stud bolts) to provide corrosion and chemical resistance.. PTFE Applied Coatings has accreditation from URS Certification, ISO 9001:2015, (Click here to download PDF of our Certificate) and is regularly audited by our internal organisation and by the British Standards Quality authority. NOTE: Items that we will not cover in this article include: coating practices such as zinc plated, PTFE or Xylan(R) coating, hex bolts, or hex cap screws or machine screw nuts and coupling nuts found in ASME B18.2.2, as these have nothing to do with industrial bolting. Xylan-coating procedure that will be used. Zinc 2. This will help you to avoid scratching the coating. This removes the oils so that the coating … Coating Solutions Inc. 13525 Fenway Blvd N Hugo, MN 55038 651-762-5700 651-762-8555 fax M - F 7:00 - 3:30 PTFE – FLUOROCARBON COATING - Xylan 1014 - Xylan 1052 - Xylan 1070 - Xylan 1424 (Various Colours) CERAMIC FILLED FLUOROCARBON COATING - Xylar 1 or Xylar 2 . When applied over zinc phosphate it can withstand 1,500 hours of salt fog. Before the plating process is performed, every component is subjected to the following processes : Surface Cleaning - Metal surfaces are cleaned by chemical or by thermal degreasing and/or 2. Xylan 1237 offers a low cure temperature (as low as 175°F) which makes it an excellent dry film lubricant for rubber O rings and plastics. LoneStar Corrosion Services, Inc. specializes in a wide range of coating processes, hydro testing and assembly of customer parts. Remove all grease and soils with alkaline cleaning solution. Fluorcarbon coating-Surface Coatings XYLAN 1070. Request more Xylan® 1070 information, or … Dry parts with hot air. However, because of its high PTFE content, it is somewhat softer than other coatings and as a result is best suited for industrial/mechanical applications which do not require a great deal of wear and abrasion resistance. Most Xylan® coatings contain PTFE or other types of lubricants and are applied in thin films. A wide variety of xylan coating options are available to you, such as ansi, din. other bolting torque tables. Rinse with cold water. Xylan Xylan is a brand name and a family of fluoropolymer coatings which often contains PTFE. Xylan 1440 is good for low-friction, wear protection, and are also resistant to many chemicals found in industrial manufacturing such as automotive fluids, organic solvents, acids, and caustics. Stud and Nut Combinations B7 Studs and 2H Nuts It comes in a number of colors such as black, clue, red, white, and orange. Xylan 1700 provides a smooth finish with excellent chemical resistance, non-stick and release which makes it ideal demanding environments such as vessel linings. 6. Xylan 1400 protects chemical processing industry equipment and hardware from chemical attack and mechanical damage by forming a continuous, impermeable dry film to act as a barrier between the base metal and hostile environment. Metal Coatings Corp. maintains a huge stock of coated B7 studs, threaded bar and 2H nuts. Common colors are Black (P01926E) and Medium Green (E0795A). Polymers of fluoroethylene containing other halogens are also included, as are mixtures of polymers of different composition. 3. conformal coating vary depending upon the type of coating used. Remove excess grit with compressed air. Xylan 1070 by Whitford is a PTFE coating, also called fluoropolymer coating, based on an organic solvent and was initially developed at the beginning of the 1970s for coating fastening materials. Please see below for the Whiteford Xylan-coating procedure that will be used. Xylan is a fluoropolymer-based industrial coating, most commonly used in non-stick cookware. The materials treated by us usually consist of 2 coatings; they are “treated” twice. Xylan® provides lubrication as well as wear, heat and corrosion resistance. Flexible curing schedule from ambient to 425°C (800°F). Xylan-coating procedure that will be used. Different types of coating systems have different test results using the solvent resistance test method. Superb wear resistance even under extreme pressure. While not necessarily harmful to ingest, it's best not to eat the coating. Xylan® 1424 – Typical applications are threaded fasteners and nuts with a continuous operating temperature of -20°C to +180°C and an intermittent range of -20°C to +230°C. Wide range of colors availible in many formulations. Coating Quality. Listed below are some of the variables associated with solvent resistance testing:: 1. Our services include fluorocarbon coating / PTFE (Xylan Coating),ceramic coating (Xylar 2), Zinc Flake coating (Xylan Zinc Rich), electroplating services : Zinc plating, Zinc Nickel plating, Electroless Nickel Plating, We are Whitford approved QAC. Common colors are Black (E11521A). It is also corrosion-resistant due to the use of a thermally cured thermosetting synthetic binding material. The J-STD-001 specifies 0.03-0.13 mm for types AR, ER, and UR, but requires a thicker coverage of 0.05-0.21 mm for SR types. Coating applications include Thermal Spray Aluminum (TSA), Thermal Spray Zinc (TSZ), PFP Fireproofing, Xylan PTFE, Everslik Moly, Powder, Fusion Bond Epoxy (FBE), Zinc Phosphate, and 100% Solid Plural applications such as Protal 7200. Additionally it is thermally stable to 425°F continuous / 500°F intermittent service which makes it well suited for chemical processing operations.It is only availible in dark colors. Common colors are Brown (D11810), Yellow (D7813), Orange (D7812), Red (D6580), Green (D6583), Blue (D6584), and Black (D6586). Xylan® Coatings are a family of fluoropolymer coatings designed for use on various types of OEM components and fasteners to prevent corrosion and increase the life of the product. bolting torque table 2a - cold service astm a320 grade l7 stud bolts. Industrial Xylan® Coatings solve the problems created when the ideal material for use in engineering construction has the wrong surface properties. This coating may be cured at a minimum of 450°F, 525°F for better chemical resistance, or 650°F for improved release. Xylan 8110 is similiar to 1010 but is FDA compliant and is commonly availible in Black (E9314D). Our services include fluorocarbon coating / PTFE (Xylan Coating),ceramic coating (Xylar 2), Zinc Flake coating (Xylan Zinc Rich), electroplating services : Zinc plating, Zinc Nickel plating, Electroless Nickel Plating, We are Whitford approved QAC. Chemours Teflon™ Coatings Chemours recognized the importance in the application procedure and expertise to engineer the appropriate coating system for their Teflon products to perform optimally. All parts are cleaned and pre-treated before Halar® is applied using a sandblasting process. Xylan® 1070 is a low friction coating with high corrosion resistance to oxidation and high temperatures. Xylan 5230 is a fastener and small component coating that excels at providing corrosion protection and uniform driving torque for the automotive industry and complies to Chrysler PS-7001, Ford WSD M21 P10 B2 (S303) and WSD M21 P10 B3 (S306), General Motors 6046M, and SAE/USCAR 1 (336+ hours). Xylan 8110 is the FDA-compliant version of Xylan 1010. 4. The coating can be colored to suit different applications. Xylan 1220 contains FEP instead of PTFE which provides excellent non-stick and release properties when used as a coating for molds. Xylan 1425 coating applied at 1 mil (25 micron) dry film thickness, over zinc phosphated steel panels, has exceeded 1500 hours of ASTM B-117 salt fog test. For the isolation of xylans from hardwood, in particular, two-step procedures with a NaOH / H 2 O 2 delignification step can be used. API 6A is an International Standard which specifies requirements and gives recommendations for the performance, dimensional and functional interchangeability, design, materials, testing, inspection, welding, marking, handling, storing, shipment, purchasing, repair and re-manufacture of wellhead and well tree equipment for use in the petroleum and natural gas industries. Grit blast with 46-80 grit alum oxide to white metal surface. Excellent adhesion to most metals, plastics, ceramics, wood, and even to itself. It is an excellent coating for the automotive industry, specifically internal components of engines, pumps, and compressors. [5] The thickness of the coating can be measured in a number of ways, but most of Xylan 1840 is one of the best non-stick and release coatings in the Xylan family which makes it an excellent solution for coating sealing bars and molds. Since it does not contain PTFE it can be used as a lubricant in industries where its use is prohibited. Thermal spray systems. 5. Both with less than 15% red rust. WHAT IS PTFE? ASTM's paint and related coating standards are instrumental in specifying and evaluating the physical and chemical properties of various paints and coatings that are applied to certain bulk materials to improve their surface properties. Its dual lubrant system of PTFE and Molybdenum Disulfide (MoS2) provides lubrication for bearing surfaces up to 150,000 psi. Grit blast with 46-80 grit alum oxide to white metal surface. Contact Information 47 … With the same pretreatment, 30 cycles DIN 50018 (2.0 liters SO 2) Kesternich Test are achieved. Rinse with cold water. Coating Solutions follows a step by step process and monitors each item during the coating process for quality control. Xylan 1305 and 1315 is an excellent two coat system that protects valves and chemical process industry hardware from chemical attack. 5. Providing all kinds of metal surface finisshinh service. 1. This can be extended even longer if it is applied over a primer such as Xylar 1. Common colors are Medium Blue (P01931E), Black (P01937E), Green (E0757A), and Yellow (E2717A). Both methods use 40% (w/w) NaOH for xylan extraction at different reaction times and temperatures. PTFE stands for P oly T etra F luoro E thylene and is more commonly known under various brand names such as Teflon™ and Xylan® . 5. Remove all … Xylan® Coatings are a family of fluoropolymer coatings designed for use on various types of OEM components and fasteners to prevent corrosion and increase the life of the product. Machineability: After applying multiple coats of Xylan®, some formulations can be machined to fit. off-white Low-friction coating with excellent corrosion resistance. Remove all grease and soils with alkaline cleaning solution. Material: ASTM A193 B7. Scroll down to see the Xylan® coatings we offer and their individual uses. NOTE: Items that we will not cover in this article include: coating practices such as zinc plated, PTFE or Xylan(R) coating, hex bolts, or hex cap screws or machine screw nuts and coupling nuts found in ASME B18.2.2, as these have nothing to do with industrial bolting. Paraxylylene is only required to have a thickness of 0.01-0.05 mm. Most Xylan® coatings contain PTFE or other types of lubricants and are applied in thin films. Molds benefit from its long lasting release properties. Resin-bonded lubricants in Xylan 1052 stay on the job, even in harsh chemical environments. You can also choose from automotive industry xylan coating, as well as from steel, stainless steel xylan coating, and whether xylan coating is hex bolts for steel structural, or steel hex bolts (1/2“ to 1"). In comparison to a liquid coating process or painting, powder coating is thicker, more consistent, and more durable. As a result it is an excellent coating for hardware and fasteners as well as machinery exposed to ice and snow which need to be protected from chemicals and corrosive agents, weathering, and abrasives. 6. Designed for fasteners, piston casings, compressors, etc. Request more Xylan® 1070 information, or fill out the Have A Question form! Xylan 1070 by Whitford is a PTFE coating, also called fluoropolymer coating, based on an organic solvent and was initially developed at the beginning of the 1970s for coating fastening materials. Parts made from materials with the optimum strength, weight and cost may still corrode, seize or gall. In addition, if the coating begins to peel, the nonstick properties of your cookware will be lost. 3. XYLAN COATING IEG is capable of application of Xylan 1000 series covering Xylan 1014, 1052 and 1070 fluoropolymer coatings. These services are implemented and performed by our well-informed crew of employees with huge information and knowledge in their concerned domain. range of any fluoropolymer coating, Xylan 1010 is the best low-friction coating on the market today. Rinse with cold water. Generally, it is applied in a thin film to the target material to improve its durability and non-stick properties. Xylan 1006 is a resin bonded dry lubricant coating that contains the greatest percentage of PTFE than virtually any other Xylan coating and as a result has excellent non-stick properties and good chemical resistance. • Xylan can replace plating on hydraulic pistons and extend their lives in corrosive envi-ronments. Aluminum, Titanium, Zinc Phosphate, Steel or Stainless Steel. Available for same-day shipping in a wide variety of sizes, each is expertly coated with the proprietary FluoroKote #1® fluoropolymer coating process that offers easier assembly, fights corrosion and prevents seizing and galling. Our electroplating and coating has been established in 2005. Xylan 1424 is a fastener coating used to prevent corrosion and improve make up torque. Materials Coated. Similar to Xylan® 1427, this PTFE coating is ideal for leak prevention for tanks, valves, vessels, etc. This guide explains the coating procedure from start to finish, as performed by our expert engineers. Xylan® coatings reduce friction, improve wear resistance, protect metal from corrosion, and for non-stick applications which make them ideal for a variety of applications. Below is an outline of the Teflon® and fluoropolymer coating process; Prebaking the substrate; This first step removes the oils and cleans the item so that the new coating … PTFE and a number of other types of lubricants are typically used to … Material Preparation: Xylan® is rolled at 30 rpm for 30 minutes to ensure the coating has … Xylan 1424 8 NNS 8 4 17.5 ± 2.5µ 1 or more 205-275/ 15-5min-20 to +180 √ Range incl. Xylan 1820 provides a smooth finish with good chemical resistance and excellent non-stick and release properties for metal parts that nneed to be formed after the application of the surface (Postforming). Xylan 1756 is a pure FEP topcoat which can applied over a variety of other Xylan coatings such as 1220, 1840, and 8840 to provide greater release. in harsh environments. off-white Low-friction coating with excellent corrosion resistance. This is a two-coat process of Xylan 1331 and Xylan P-1391; the combination of a high abrasion and wear resistance with the excellent release properties of the Xylan 1331 top coat. Our electroplating and coating has been established in 2005. Prebake Substrate – The first step in the coating process is prebaking the substrate. Remove excess grit with compressed air. In comparison to a liquid coating process or painting, powder coating is thicker, more consistent, and more durable. PTFE Coated Studs: A Little Background. XYLAN 1024. 3. 654 Barley straw 655 has been extensively investigated. Xylan 8840 is similiar to 1840 but is FDA compliant. Xylan-coating procedure that will be used. f. Pliability: Xylan® coatings bend freely and repeatedly without breaking. 6. Xylan® Application Process: Cleaning: Parts are cleaned to remove all oil, grease & other substances. Xylan 1010 is a dry film lubricant that used on a number of surfaces to reduce friction even at high loads, prevent wear and galling, and provide additional lubrication in the event of the failure of the primary lubricant. in harsh environments. Applying powder coating is a great way to protect metal parts from wear and tear and prevent rust.When powder coating is applied to metal, it forms a protective barrier that is durable and will help to prevent chips and dents. Read more. Common colors are Black (E10211A), Dark Blue (E10212A), Yellow (E2717B), and Green (P01614E). Whitford's Xylan® is the largest, most complete line of fluoropolymer coatings in the world. To accomplish this they created ... Crest Coating is a charter member in this distinguished network of experts in Xylan coating services. Similar to Xylan® 1427, this PTFE coating is ideal for leak prevention for tanks, valves, vessels, etc. XYLAN COATING IEG is capable of application of Xylan 1000 series covering Xylan 1014, 1052 and 1070 fluoropolymer coatings. Xylan 8110 is the FDA-compliant version of Xylan 1010. 1. These services are implemented and performed by our well-informed crew of employees with huge information and knowledge in their concerned domain. Xylan 1514 provides a durable non-stick finish to products such as personal care items, industrial equipment, and housewares to give an attractive and easy to clean finish. Below is an outline of the Teflon® and fluoropolymer coating process; Prebaking the substrate; This first step removes the oils and cleans the item so that the new coating … A second traditional method is based on direct alkaline extraction followed by ethanol precipitation of xylan, which is a simpler procedure but usually provides a lower yield . Whitford Xylan® coating is a dry film lubricant, designed for use on a number of fasteners and components such as Xylan ® coated bolts which help prevent corrosion. Lubricants with the lowest known coefficient of friction are combined with high temperature resistant organic polymers, together they form "plastic alloys" with unique properties. Material Preparation: Xylan® is rolled at 30 rpm for 30 minutes to ensure the coating has been adequately mixed. What is WHITFORD Xylan Coating? Outstanding corrosion and chemical resistance against: Wide operating-temperature range from -195°C to +285°C (-385°F to +545°F). Cast/Rolled Aluminum, Aluminumized Steel, Steel, Stainless Steel. Use wooden or silicone utensils when mixing food and serving from your Xylan nonstick cookware. Additionally, using industrial Xylan® coatings allows for reduced breakout torques due to its anti-corrosion and low-friction properties. Before the plating process is performed, every component is subjected to the following processes : Surface Cleaning - Metal surfaces are cleaned by chemical or by thermal degreasing and/or Common colors are Olive Green (E0764A), Green (E0793A), Black (E6850E), and Blue (E9414E). Xylan 1424 8 NNS 8 4 17.5 ± 2.5µ 1 or more 205-275/ 15-5min-20 to +180 √ Range incl. B. API 6A is an International Standard which specifies requirements and gives recommendations for the performance, dimensional and functional interchangeability, design, materials, testing, inspection, welding, marking, handling, storing, shipment, purchasing, repair and re-manufacture of wellhead and well tree equipment for use in the petroleum and natural gas industries. Facts: Compounds. Xylan 1000 series fluoropolymer coatings provide a thin resin-bonded layer of dry film lubricant intended to reduce friction and wear, prevent galling, and to provide anti-seize to the frictional surfaces of machined parts. 656 The application of ultrasound is very effective during the alkaline extraction of xylans from corncobs, 657 the seed coat of buckwheat, 658 corn hulls, 659 wheat straw, 660,661 and sugarcane bagasse. PFA® Coatings. This guide explains the coating procedure from start to finish, as performed by our expert engineers. Spar Coats & Polymers is acknowledged as a reliable Service Provider, Manufacturer and Supplier of HALAR/ECTFE /PTFE/ PFA / FEP ETFE/PTFE/XYLAN/Teflon Coatings and Linings. Good for when a highly lubricious nonstick surface is desired. This coating is highly effective for food production companies where a non-stick surface is desirable. Scroll down to see the Xylan® coatings we offer and their individual uses. 2. If the coating has weak adhesion to the layer immediately below, it is possible that the solvent resistance test will yield a … Components of Xylan The Xylan coating matrix is composed of

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